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Home / Products / Magnesium-Aluminium Alloy Mould and Parts Processing Series / Aluminum Alloy Component Processing
Aluminum Alloy Component Processing
Aluminum Alloy Component Processing
Aluminum Alloy Component Processing
Aluminum Alloy Component Processing
Aluminum Alloy Component Processing
Aluminum Alloy Component Processing
Aluminum Alloy Component Processing
Aluminum Alloy Component Processing
Aluminum Alloy Component Processing
Aluminum Alloy Component Processing
Aluminum Alloy Component Processing
Aluminum Alloy Component Processing
Aluminum Alloy Component Processing
Aluminum Alloy Component Processing
Aluminum Alloy Component Processing
Aluminum Alloy Component Processing
Aluminum Alloy Component Processing
Aluminum Alloy Component Processing

Aluminum Alloy Component Processing

1. Full process technology matrix

(1) High pressure die casting (HPDC): 1600 tons clamping force to achieve precision molding with a wall thickness of 0.5mm±0.1mm, flow simulation software MagmaSoft® optimizes filling rate >98%

(2) Squeeze Casting: density reaches 99.2% under double pressure, tensile strength is increased to 380MPa (40% higher than die castings)

(3) CNC five-axis finishing: positioning accuracy ±0.01mm, surface roughness Ra0.4μm, support for aviation-grade thin-walled parts processing (depth-to-width ratio 1:30)

2. Core performance advantages

(1) Lightweight efficiency: density of 2.7g/cm³ achieves 35% weight reduction of components, specific stiffness reaches 102 kN·m/kg (1.5 times that of steel)

(2) Cost disruption: material utilization rate increased to 92% (traditional process 70%), machining hours reduced by 50%

(3) Environmental tolerance: anodized film thickness 20-25μm (in compliance with MIL-A-8625), salt spray resistance test > 1000 hours

3. Mass production efficiency breakthrough
(1) Digital production line: IoT device interconnection achieves OEE > 85%, CPK ≥ 1.67 process control
(2) Green manufacturing: closed-loop cooling system reduces energy consumption by 45% (actual measurement 1.8kWh/kg), aluminum chip recovery rate 99%
(3) Delivery guarantee: monthly production capacity of 2 million pieces, emergency order delivery within 15 days (standard delivery time 30 days)

4. Global compliance certification
(1) Material standards: EN 1706 AC-46100 / ASTM B85 / JIS H5302
(2) Industry certification: IATF 16949 (automotive) / AS9100D (aviation) / ISO 13485 (medical)
(3) Environmental compliance: RoHS 3 / REACH SVHC 239 items / IMDS full component disclosure

5. Industry solutions

(1) New energy vehicles: battery tray (weight reduction of 18kg/set), electric drive housing (thermal conductivity > 200W/m·K)

(2) Consumer electronics: mobile phone middle frame (0.3mm card slot accuracy), heat sink (thermal conductivity 160W/m-K)

(3) Industrial equipment: robot joint arm (fatigue life > 5 million times), hydraulic valve block (pressure resistance 70MPa)

6. Customized cooperation model

(1) Joint development: provide full-process collaboration from alloy formula (A380/6061/7075 optimization) to DFM analysis

(2) Quality traceability: laser coding of each component, support for full process data package (PPAP/COC/FAI)

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About Us
Ningbo Victor Electrical Technology Co., Ltd.
The company is specialized in the research and development and production of small kitchen appliances.
The company has semi-solid magnesium alloy injection molding, aluminum alloy die-casting molding workshops, and small kitchen appliances assembly workshops. Our company respects the corporate spirit of "pragmatic, hardworking, and responsible", and creates a good corporate environment with the business philosophy of honesty, win-win, and innovation. With a new management model and perfect magnesium alloy semi-solid injection molding technology. With our high-level management experience and mature technical strength, we will definitely become your ideal partner. Victor is a professional China OEM Aluminum Alloy Component Processing suppliers and ODM Aluminum Alloy Component Processing company in China, Welcome customers to visit, guide, communicate and cooperate!
The company's corporate culture is: "The enterprise is people-oriented, and employees are proud of the factory". It focuses on cultivating a harmonious atmosphere of unity, friendship, mutual trust, and strengthening group consciousness, so that employees can form a strong cohesion and centripetal force. Employees regard the enterprise as a community of shared destiny and their own work as an important part of achieving common goals. They keep pace with the entire enterprise to form a unified whole and realize common ideals and goals.
Certificate Of Honor
  • CE-EMC Verification of Conformity
  • CE-EMC Verification of Conformity
  • CE-EMC Test Report
  • CE-LVD Verification of Conformity
  • CE-LVD Test Report
  • FCC+IC Verification of Conformity
  • FCC+IC Verification of Conformity
  • FCC+IC Test Report
  • Appearance Design Patent Certificate
  • Baking Tray - Japan's New Electronic Certificate
  • GS PAH Certificate
  • ROHS Certificate
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Industry knowledge Extension

What is Aluminum Alloy Component Processing?
Aluminum alloy component processing refers to the entire process of transforming aluminum alloy raw materials into finished components that meet structural, functional, and aesthetic requirements through high-precision forming, heat treatment, and machining. Its core focus is on achieving lightweight, high strength, and excellent thermo-electric performance by controlling key parameters such as material density, wall thickness, and surface quality.

1. Lightweight and High Strength: With a density of only 2.7g/cm³, aluminum alloy can achieve a weight reduction of approximately 35% while maintaining structural rigidity. Its specific stiffness can reach 102kN·m/kg, far exceeding that of traditional steel.
2. Multi-Process Synergy: From high-pressure die casting (HPDC) to extrusion, semi-solid magnesium alloy injection molding, and CNC five-axis machining, we offer a comprehensive technology matrix to meet the demands of thin walls, complex shapes, and high precision.
3. Environmental Protection and Reliability: Surface treatments such as anodizing and salt spray testing ensure component corrosion resistance (>1000h) and lifespan in harsh environments. What core processes does Ningbo Victor Electrical Technology Co., Ltd. offer for aluminum alloy component processing?

Leveraging advanced equipment and a digital production system, Victor offers the following core processes, forming a closed loop from material research and development to finished product delivery:

High-Pressure Die Casting (HPDC)

Utilizing a clamping force of 1,600 tons, it achieves high-precision forming with a wall thickness of 0.5mm ± 0.1mm.

Utilizing MagmaSoft® flow simulation, a fill rate of >98% ensures that the molten aluminum fills even the smallest grooves, minimizing defects.

Squeeze Casting

The dual-press process achieves a density of 99.2% and a tensile strength of 380 MPa (40% higher than conventional die casting).

Suitable for aviation-grade thin-walled components, with aspect ratios up to 1:30, it meets high rigidity requirements.

CNC Five-Axis Finishing

Positioning accuracy of ±0.01mm and surface roughness of Ra 0.4µm enable machining of complex curved surfaces and fine features. Supports high-end parts processing for industries such as aviation, automotive, and medical, providing comprehensive DFM (Design for Manufacturing) analysis.
Semi-solid magnesium alloy injection molding

Leveraging Victor's experience in small appliances, we provide magnesium alloy components with low melting points and low shrinkage, further reducing overall weight.
Digital production lines and green manufacturing

IoT connectivity achieves OEE > 85%, CPK ≥ 1.67, and process traceability.
The closed-loop cooling system reduces energy consumption by 45% (1.8 kWh/kg) and achieves a 99% aluminum chip recovery rate.