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Magnesium-Aluminium Alloy Mould Processing Suppliers
Home / Products / Magnesium-Aluminium Alloy Mould and Parts Processing Series / Magnesium-Aluminium Alloy Mould Processing
Magnesium-Aluminium Alloy Mould Processing
Magnesium-Aluminium Alloy Mould Processing
Magnesium-Aluminium Alloy Mould Processing
Magnesium-Aluminium Alloy Mould Processing
Magnesium-Aluminium Alloy Mould Processing
Magnesium-Aluminium Alloy Mould Processing
Magnesium-Aluminium Alloy Mould Processing
Magnesium-Aluminium Alloy Mould Processing
Magnesium-Aluminium Alloy Mould Processing
Magnesium-Aluminium Alloy Mould Processing
Magnesium-Aluminium Alloy Mould Processing
Magnesium-Aluminium Alloy Mould Processing
Magnesium-Aluminium Alloy Mould Processing
Magnesium-Aluminium Alloy Mould Processing
Magnesium-Aluminium Alloy Mould Processing
Magnesium-Aluminium Alloy Mould Processing
Magnesium-Aluminium Alloy Mould Processing

Magnesium-Aluminium Alloy Mould Processing

1. Core technology innovation
(1) Breakthrough in thermal management system

Magnesium alloy mold: adopts dual-circulation cooling channel design, and mold temperature fluctuation is controlled within ±3℃. Combined with HDS-5M special steel substrate and composite nitriding process, it completely solves the problem of high-temperature corrosion of magnesium liquid, and the mold life is increased to **120,000 molds** (twice the industry average life)

Aluminum alloy mold: through nano-level AlCrN+TiSiN coating reinforcement (hardness HRC 85), thermal fatigue resistance is improved by 300%, supporting an ultra-long service life of 180,000 molds

(2) Ultra-precision manufacturing capability

- Five-axis high-speed milling achieves ±0.01mm positioning accuracy (aluminum alloy mold) and ±0.015mm (magnesium alloy mold)

- Unique 0.3° micro-demolding slope technology (magnesium alloy) and 0.5° (aluminum alloy), breaking the forming limit of thin-walled parts

Surface roughness reaches Ra0.03μm (aluminum alloy) and Ra0.05μm (magnesium alloy), meeting the requirements of mirror polishing

(3) Intelligent operation and maintenance system
- Embedded sensors monitor temperature/pressure/wear data in real time, and trace the entire cycle of 100,000 molds
- AI-driven predictive maintenance (fault warning accuracy > 95%), reducing downtime by 30%

2. Performance crushes industry benchmarks
(1) Life index: magnesium mold 120,000 molds | aluminum mold 180,000 molds (double the life of traditional molds)
(2) Economic efficiency: unit cost is reduced by 38-42%, and maintenance intervals are extended to 50,000 molds (magnesium)/75,000 molds (aluminum)
(3) Environmental certification: full process carbon footprint <8kg CO₂e/mold (ISO 14064 verification), aluminum chip recovery rate 99%

3. Industry solutions
(1) New energy vehicles:
- Magnesium alloy battery end plate mold (1 out of 8 design/90 seconds cycle/weight reduction 4.2kg/piece)
- Aluminum alloy motor shell mold (vacuum die casting + local extrusion/porosity <0.1%/thermal conductivity >180W/m·K)
(2) Consumer electronics:
- 0.5mm ultra-thin magnesium alloy notebook shell mold (flatness ±0.05mm/100mm)
- Mobile phone aluminum alloy middle frame mold (titanium alloy insert injection molding/ejection force <15kN)

4. Global compliance guarantee
(1) Material safety: IMDS+ELV (magnesium) | REACH SVHC 239 items (aluminum)
(2) Process certification: IATF 16949 (automotive) | AS9100D (aviation) | ISO 13485 (medical)
(3) Environmental commitment: RoHS 3 | Conflict Minerals Compliance Statement

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About Us
Ningbo Victor Electrical Technology Co., Ltd.
The company is specialized in the research and development and production of small kitchen appliances.
The company has semi-solid magnesium alloy injection molding, aluminum alloy die-casting molding workshops, and small kitchen appliances assembly workshops. Our company respects the corporate spirit of "pragmatic, hardworking, and responsible", and creates a good corporate environment with the business philosophy of honesty, win-win, and innovation. With a new management model and perfect magnesium alloy semi-solid injection molding technology. With our high-level management experience and mature technical strength, we will definitely become your ideal partner. Victor is a professional China OEM Magnesium-Aluminium Alloy Mould Processing suppliers and ODM Magnesium-Aluminium Alloy Mould Processing company in China, Welcome customers to visit, guide, communicate and cooperate!
The company's corporate culture is: "The enterprise is people-oriented, and employees are proud of the factory". It focuses on cultivating a harmonious atmosphere of unity, friendship, mutual trust, and strengthening group consciousness, so that employees can form a strong cohesion and centripetal force. Employees regard the enterprise as a community of shared destiny and their own work as an important part of achieving common goals. They keep pace with the entire enterprise to form a unified whole and realize common ideals and goals.
Certificate Of Honor
  • CE-EMC Verification of Conformity
  • CE-EMC Verification of Conformity
  • CE-EMC Test Report
  • CE-LVD Verification of Conformity
  • CE-LVD Test Report
  • FCC+IC Verification of Conformity
  • FCC+IC Verification of Conformity
  • FCC+IC Test Report
  • Appearance Design Patent Certificate
  • Baking Tray - Japan's New Electronic Certificate
  • GS PAH Certificate
  • ROHS Certificate
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Industry knowledge Extension

What are Victor's core technological innovations in Magnesium-Aluminum Alloy Mold Processing?
1. Dual-Circulation Cooling Channel Design for Precise Temperature Control

The dual-circulation cooling channel maintains mold temperature fluctuations within a ±3°C range, ensuring consistent temperatures for molten magnesium and aluminum.
This technology significantly reduces the risk of cracking caused by thermal shock, providing reliable temperature assurance for high-quality Magnesium-Aluminum Alloy Mold Processing.
2. Special Steel Matrix + Composite Nitriding Process Completely Eliminates High-Temperature Corrosion

The magnesium alloy mold utilizes an HDS-5M special steel matrix, combined with a composite nitriding treatment to form a dense, corrosion-resistant layer.
This process extends mold life to 120,000 cycles, double the industry average, significantly reducing replacement costs.
3. Nano-Grained AlCrN+TiSiN Coating Improves Thermal Fatigue Resistance of Aluminum Alloy Molds

The aluminum alloy mold surface is coated with a nano-sized AlCrN+TiSiN coating with a hardness of HRC85, increasing thermal fatigue resistance by 300%. This ensures a mold lifespan of 180,000 cycles, maintaining high efficiency and stability during long production cycles.
4. Environmentally friendly and low-carbon process

The entire process boasts a carbon footprint of less than 8kg CO₂e/mold (verified by ISO14064), and achieves a 99% aluminum chip recovery rate.
This demonstrates Victor's unwavering commitment to sustainable manufacturing.
How does Victor's ultra-precision manufacturing capabilities meet the industry's high-end demands?
1. Five-axis high-speed milling achieves submillimeter positioning accuracy

Positioning accuracy for aluminum alloy molds is ±0.01mm, and for magnesium alloy molds is ±0.015mm, meeting the machining requirements of high-precision parts in aviation, automotive, and other industries.
2. Micro-tilt demolding technology pushes the limits of thin-wall forming

The magnesium alloy mold uses a 0.3° micro-tilt demolding angle, while the aluminum alloy mold uses a 0.5° micro-tilt demolding angle, significantly reducing the risk of sticking in thin-walled parts and improving forming success. 3. Ultra-low surface roughness, meeting mirror polishing requirements

Aluminum alloy molds have a surface roughness of Ra0.03µm, and magnesium alloy molds have a surface roughness of Ra0.05µm, ensuring a mirror-like appearance and suitable for high-end applications such as consumer electronics housings.
4. Intelligent Sensing and AI Predictive Maintenance

Embedded sensors monitor key parameters such as temperature, pressure, and wear in real time. AI predictive maintenance has an accuracy rate of over 95%, reducing downtime by 30%.

Full-cycle tracking of 100,000 mold usage data enables refined management and continuous improvement.